IEC European Wire Types |
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ELEKTRISOLA - Product-Name | Polysol 155 | Polysol 180 | Estersol 180 | Amidester 200 | Amidester210 | ML240 |
ELEKTRISOLA - Product-Code | P155 | P180 | E180 | A200 | AI210 | |
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General | | | | | | |
Description | mod. Polyurethane | mod. Polyurethane | Polyesterimide | Theic-mod. Polyesterimide | A200 + Polyamidimide | aromatic Polyimide |
Standards: | | | | | | |
IEC (including the following norms) | IEC 60317-20, IEC 60317-4 | IEC 60317-51, IEC 60317-20 | IEC 60317-23, IEC 60317-3/8 | IEC 60317-8 | IEC 60317-13 | IEC 60317-46, 60317-7 |
NEMA (including the following norms) | MW 79, MW 2, MW 75 | MW 82, MW79, MW75 | MW 77, MW 5, MW 26 | MW 74, MW 5, MW 30 | MW35, MW73 | MW 16 |
UL-approval | yes | yes | yes | yes | yes | no, JW 1177 |
Diameters available | 0.010 - 0.50 mm | 0.010 - 0.50 mm | 0.010 - 0.50 mm | 0.010 - 0.50 mm | 0.015 - 0.50 mm | 0.02 - 0.11 mm, ex USA |
Properties | Very good solderability and high thermal properties. | Good solderability at 370ºC and elevated thermal values | Solderable at high temperatures, very good thermal and good chemical resistance. | High thermal properties and good chemical resistance. | Very high thermal properties and high mechanical resistance | Excellent thermal properties, excellent chemical and high radiation resistance. |
Applications | Used in small transformers, linear motors, relays, solenoids, small motors, clock coils, watch coils, fly-back transformers, magnetic heads, instruments. | Used for automotive coils as relais and ignition coils, in transformers and in solenoids | Used in small motors, small transformers, automotive coils. | Used in motors, small motors, transformers. | Used in motors | Used in military and space applications. |
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TECHNICAL VALUES | | | | | | |
1. Thermal Values | | | | | | |
Temperature index 20,000 h acc. to IEC 60172 | 158ºC | 192ºC | 195ºC | 210ºC | 212ºC | 245ºC |
Cut through temperature min ºC acc. to IEC 60851.6.4 | >/= 200ºC | >/= 230ºC | >/= 265ºC | >/= 300ºC | >/= 320ºC | >/= 400ºC |
Elektrisola typical values for 0.05 mm/0.25 mm, Grade 1 | 225/230ºC | 260/265ºC | 315/325ºC | 350/360ºC | 365/380ºC | 450ºC/n.a. |
Heat Shock min ºC acc. to IEC 60851.6.3 | >/= 175ºC | >/= 200ºC | >/= 200ºC | >/= 200ºC | >/= 220ºC | >/= 240ºC |
Elektrisola typical values for 0.05 mm/0.25 mm, Grade 1 | 190/180ºC | 210/200ºC | 260/250ºC | 230/220ºC | 250/240ºC | 300ºC/n.a. |
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2. Electrical values | | | | | | |
Low voltage continuity max. acc. to IEC 60 851.5.1 for 0.05mm/0.25mm | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 |
Elektrisola typical values for 0.05mm/0.25mm, Grade 1 | 0/0 | 0/0 | 0/0 | 0/0 | 0/0 | 0/n.a. |
High voltage continuity max. acc. to IEC 60851.5.2 for 0.05mm/0.25mm | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 |
Elektrisola typical values for 0.05 mm/0.25 mm, Grade 1 | >=2/1 | >=2/1 | >=2/1 | >=2/1 | >=2/1 | >=2/n.a. |
Breakdown voltage (at 20o C, 35% humidity)/Elektrisola typical values to cylindrical test 0.05mm/0.25mm, Grade 1 | 240/180 V/micron m | 240/180 V/micron m | 240/180 V/micron m | 240/180 V/micron m | 230/170 V/micron m | 240/n.a. V/micron m |
Decrease of breakdown voltage in % at elevated temperature Elektrisola typical value for 0.05 mm, Grade 1, in % at ºC Elektrisola typical value for 0.25 mm, Grade 1, in % at ºC | 25% at 155ºC | 20% at 180ºC | 20% at 180ºC | 20% at 200ºC | 20% at 205ºC | 15% at 220ºC |
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3. Mechanical values | | | | | | |
Elongation min. acc. to IEC 60851.3.3 for 0.05 mm/0.25 mm, Grade 1 | >/= 10% / 22% | >/= 10% / 22% | >/= 10% / 22% | >/= 10% / 22% | >/= 10% / 22% | >/= 10% / 22% |
Elektrisola typical values for | 23% / 40% | 23% / 40% | 23% / 40% | 23% / 40% | 23% / 40% | 23% / 40% |
0.05 mm/0.25 mm, Grade 1 | | | | | | |
Tensile strength min | | | | | | |
Elektrisola typical values for | 57/1370 cN | 57/1370 cN | 57/1370 cN | 57/1370 cN | 57/1370 cN | 57/1370 cN |
0.05 mm/0.25 mm, Grade 1 | | | | | | |
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4. Chemical | | | | | | |
Standard solution acc. to IEC 60851.4.3 | | | | | | |
Pencil Hardness with/without treatment | 4H/4H | 4H/4H | 4H/4H | 4H/4H | 4H/4H | 6H/6H |
Decrease of breakdown voltage in % after treatment | 5% | 0% | 0% | 5% | 0% | 0% |
General statements about chemical compatibility are not possible due to the high number of influencing factors such as winding, impregnation molding and cleaning materials etc. | | | | | | |
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5. Solderability | | | | | | |
acc. to IEC 60851.4.5, max. seconds at ºC for 0.05/0.25mm | 2s/390ºC / 3s/390ºC | 2s/390ºC / 3s/390ºC | 2s/470ºC / 3s/470ºC | -- | -- | -- |
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Elektrisola typical values acc. to IEC 60851.4.5.1.1 + -4.5.1.3 | 0,3s/370ºC / 0,2s/390ºC | 1.8s/370ºC / 0.7s/390ºC | 1.8s/470ºC | -- | -- | -- |
for 0.05 mm, Grade 1, seconds at ºC for 0.25 mm, Grade 1, seconds at ºC | 0,7s/370ºC / 0,5s/390ºC | 2.8s/370ºC / 1.1s/390ºC | 2.8s/470ºC | -- | -- | -- |