Elektrisola Selfbonding Wire |
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ELEKTRISOLA - Produkt-Name | Butybond | Butybond alcohol 155 | Solabond 155 | Solabond Poly 180 | Solabond 180 | Solabond 200 |
ELEKTRISOLA - Produkt-Code | B155 | Ba155 | S155 | SP180 | S180 | S200 |
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General | | | | | | |
Description Base coat Bondcoat | mod. Polyurethane Polyvinylbutyral | mod. Polyurethane Polyvinylbutyral | mod. Polyurethane Polyamide | mod. Polyurethane Polyamide | Polyesterimide Polyamide | Theic-mod. Polyesterimide Polyamide |
Standards: | | | | | | |
IEC (including the following norms) | IEC 60317-35, IEC 60317-2 | IEC 60317-35, IEC 60317-2 | IEC 60317-35, IEC 60317-2 | IEC 60317-35, IEC 60317-2 | IEC 60317-36 | IEC 60317-37 |
Diameters available | 0.010 - 0.50 mm | 0.010 - 0.20 mm | 0.010 - 0.50 mm | 0.010 - 0.50 mm | 0.010 - 0.50 mm | 0.020 - 0.50 mm |
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TECHNICAL VALUES
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1. Thermal Values of base coat | | | | | | |
Temperature index 20.000 h acc. to IEC 60172 | 158ºC | 158ºC | 158ºC | 192ºC | 195ºC | 210ºC |
Cut through temperature min. °C acc. to IEC 60851.6.4 | >/= 200ºC | >/= 200ºC | >/= 200ºC | >/= 200ºC | >/= 265ºC | >/= 300ºC |
Elektrisola typical values for 0.05 mm/0.25 mm, Grade 1B
| 225/230ºC | 225/230ºC | 225/230ºC | 260/265ºC | 315/325ºC | 350/360ºC |
Heat shock min. °C acc. to IEC 60851.6.3 | >/= 175ºC | >/= 175ºC | >/= 175ºC | >/= 175ºC | >/= 200ºC | >/= 200ºC |
Elektrisola typical values for 0.05 mm/0.25 mm, Grade 1B | 190/180ºC | 190/180ºC | 190/180ºC | 210/200ºC | 260/250ºC | 230/220ºC |
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2. Electrical Values | | | | | | |
Low voltage continuity max. acc. to IEC 60851.5.1 for 0.05 mm/0.25 mm | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 |
Elektrisola typical values for 0.05 mm/0.25 mm, Grade 1B | 0/0 | 0/0 | 0/0 | 0/0 | 0/0 | 0/0 |
High voltage continuity max. acc. to IEC 60851.5.2 for 0.05 mm/0.25 mm | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 | </= 60/25 |
Elektrisola typical values for 0.05 mm/0.25 mm, Grade 1B | 2/1 | 2/1 | 2/1 | 2/1 | 2/1 | 2/1 |
Pinholes acc. to JIS C 3003.6, with 0% / 3% elongation | not applicable | not applicable | not applicable | pass | pass | pass |
Breakdown voltage acc. to IEC 60851.5.4 (at 20°C, 35% humidity) Elektrisola typical values acc. to cylinder test for 0.05 mm/0.25 mm, Grade 1B
| 170/130 V/micron m | 170/130 V/micron m | 170/130 V/micron m | 170/130 V/micron m | 170/130 V/micron m | 170/130 V/micron m |
Elektrisola typical values | | | | | | |
3. Mechanical Values | | | | | | |
Elongation min. acc. to IEC 60851.3.3 for 0.05 mm/0.25 mm, Grade 1B | >/= 14% / 25% | >/= 14% / 25% | >/= 14% / 25% | >/= 14% / 25% | >/= 14% / 25% | >/= 14% / 25% |
Elektrisola typical values for | 23% / 40% | 23% / 40% | 23% / 40% | 23% / 40% | 23% / 40% | 23% / 40% |
0.05 mm/0.25 mm, Grade 1B | | | | | | |
Tensile strength | | | | | | |
Elektrisola typical values for | 57/1370 cN | 57/1370 cN | 57/1370 cN | 57/1370 cN | 57/1370 cN | 57/1370 cN |
0.05 mm/0.25 mm, Grade 1B | | | | | | |
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4. Bonding | | | | | | |
Method | | | | | | |
Hot air bonding | 0.010 - 0.14 mm | 0.010 - 0.14 mm | 0.010 - 0.14 mm | 0.010 - 0.14 mm | 0.010 - 0.14 mm | 0.020 - 0.14 mm |
Oven bonding | 0.10 - 0.50 mm | 0.10 - 0.20 mm | 0.10 - 0.50 mm | 0.10 - 0.50 mm | 0.10 - 0.50 mm | 0.10 - 0.50 mm |
Resistance bonding | 0.10 - 0.50 mm | 0.10 - 0.20 mm | 0.10 - 0.50 mm | 0.10 - 0.50 mm | 0.10 - 0.50 mm | 0.10 - 0.50 mm |
Solvent bonding Recommended solvent | limited Methanol/Ethanol | suitable Methanol/Ethanol | suitable Methanol/Ethanol | suitable Methanol/Ethanol | limited Methanol/Ethanol | limited Methanol/Ethanol |
Recommended bonding temperature
| 110 - 140°C | 110 - 140°C | 140 - 170°C | 150 - 190°C | 160 - 190°C | 200 - 230°C |
Resoftening temperature acc. to IEC 60851.3.3.7.1.2.3 for 0.25 mm
| >/- 100°C | >/- 100°C | >/- 155°C | >/- 170°C | >/- 180°C | >/- 200°C |
Stockability at 25°C/60% relative humidity in months | </-6 | </-6 | </-3 | </-5 | </-5 | </-5 |
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5. Solderability | | | | | | |
acc. to IEC 60851.4.5 max. seconds at °C for 0.05 mm/0.25 mm, Grade 1B
| 2s/390ºC / 2s/390ºC | 2s/390ºC / 2s/390ºC | 2s/390ºC / 3s/390ºC | 2s/390ºC / 3s/390ºC | 2s/470ºC / 3s/470ºC | -- |
Elektrisola typical values acc. to IEC 60851.4.5.1.3 for 0.05 mm, Grade 1B, seconds at °C for 0.25 mm, Grade 1B, seconds at °C | 1.3s/370ºC / 0.8s/390ºC 2.8s/370ºC / 1.4s/390ºC | 1.3s/370ºC / 0.8s/390ºC 2.8s/370ºC / 1.4s/390ºC | 0.5s/370ºC / 0.4s/390ºC 1.2s/370ºC / 0.7s/390ºC | 1.0s/370ºC / 0.7s/390ºC 2.8s/370ºC / 1.6s/390ºC | 1.9s/470ºC 3.4s/470ºC | -- |
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Properties | Easy bonding, low sensititvity against humidity, low resoftening temperature.
| Easy bonding, low sensitivity against humidity, low resoftening temperature, especially for solvent bonding. | Higher resoftening temperature, hygroscopic, alcohol bonding possible. | Higher resoftening temperature, not hygroscopic, alcohol bonding possible. | Very good thermal properties of base coat, high resoftening temperature, slightly hygroscopic. | Good thermal properties of base coat, high resoftening temperature, slightly hagroscopic. |
Application | For stepper motors for quartz watches, instruments, voice coils, sensors, transponders. | For stepper motors for quartz watches, instruments, voice coils, sensors. | For instrument coils, voice coils, loudspeakers, small motors, sensors. | For instrument coils, loudspeakers, small motors, sensors, transponders. | For small motors, loudspeakers. | For small motors, loudspeakers. |